
4 Component Replacement
41
Meritor WABCO Maintenance Manual MM-0112 (Revised 05-13)
Figure 4.7
5. Remove the mounting bolts from the valve package. Remove
the valve package from the vehicle.
6. Replace the ABS valve package: Tighten the bolts to the
vehicle manufacturer’s recommendation. Remove the blocks
and safety stands as necessary.
7. Test the installation.
Removal and Installation — Component Valves
1. Remove the ABS valve package from the vehicle. Figure 4.8.
Figure 4.8
2. Use a 6 mm Allen wrench to loosen and remove the Allen-head
bolts.
3. Carefully separate the ABS modulator valve(s) from the relay or
quick release valve.
4. Remove and discard old O-rings. Lubricate replacement
O-rings with the grease provided.
5. Plug any unused ports on the replacement valve(s).
6. Attach the ABS modulator valve(s) to the relay or quick release
valve. Use a 6 mm Allen wrench to tighten the Allen-head bolts
to 13-15 lb-ft (18-20 N폷m).
@
7. Replace the ABS valve package: Tighten the bolts to the
vehicle manufacturer’s recommendation. Remove the blocks
and safety stands as necessary.
8. Check the valves for leaks:
앫 Modulator valve(s). Refer to the procedure for checking the
modulator valve installation in this section.
앫 Relay or quick release valve. Refer to the procedure for
checking the quick release or relay valve installation in this
section.
Active Braking Valve on the ABS Valve
Package
Removal
NOTE: If there is enough room to work, it is not necessary to
remove the valve package from the vehicle before replacing the
active braking valve (solenoid valve). If the valve package must be
removed, follow the instructions for removing and replacing the ABS
Valve Package that appear in this section of the manual.
When installing the new active braking valve (solenoid valve) on the
valve package, you must use the new O-rings, seals, mounting bolts
and lubricant included with the replacement kit.
1. Turn the ignition switch to the OFF position. Apply the parking
brake.
2. Place blocks under the front and rear tires to stop the vehicle
from moving.
3. If necessary, raise the vehicle off the ground. Place safety
stands under the axle.
Figure 4.7
Figure 4.8
4007848a
ABS
MODULATOR
VALVE
RELAY
VALVE
CONTROL
PORT
1/4" NPT
ABS
MODULATOR
VALVE
DELIVERY
PORTS
1/2" NPT
DELIVERY
PORTS
1/2" NPT
SUPPLY
PORT
1/2" NPT
DELIVERY
PORTS
3/8" NPT
ABS RELAY VALVE PACKAGE
xxxxx xxxxx
xxxxx xxxxxxxxxx xxxxx
1002041c
472 500 30. 0
MADE IN GERMANY
001 20/98
ALLEN-HEAD BOLTS
ALLEN-HEAD BOLTS
13-15 LB-FT
(18-20 N•m)
13-15 LB-FT
(18-20 N•m)
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