BENDIX BW1624 Bedienungsanleitung

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1
SD-03-1067
Bendix
®
BP-R1
Bobtail Proportioning Relay Valve
DESCRIPTION
The BP-R1
bobtail proportioning relay valve is a combina-
tion of two individual valves in a single housing. The lower
portion, or body, of the BP-R1
valve contains a “standard”
service brake relay valve, which functions as a relay station
to speed up brake application and release. The upper por-
tion, or cover, houses a brake proportioning valve, which
reduces normal service brake application pressure when
the tractor is not towing a trailer.
Used in tractor air brake systems only, the BP-R1
valve
is installed in place of a standard relay valve. It functions
as a standard service relay during operation of a tractor-
trailer combination. During bobtail tractor operation, the
BP-R1
valve improves controllability and reduces stopping
distances by reducing air pressure to the rear actuators/
chambers, whose axle load has been greatly reduced.
While the BP-R1
valve can incorporate various crack
pressures to accommodate specific applications, the
standard is 4 psi.
Designed for frame or cross member mounting, the BP-R1
valve is furnished with a mounting bracket which is attached
to two of the four cover cap screws. Replacement valves
are furnished with a universal mounting bracket, which
allows the BP-R1
valve to replace most standard
relays.
All air connections on the BP-R1
valve are identi ed with
cast, embossed letters for ease of installation. The letter
identi cation and air line connections are shown below
for reference.
BP-R1
Valve Embossed
Air Connection Identi cation
Supply (to reservoir) SUP
Delivery (to brake actuator) DEL
Service (brake valve rear axle service delivery) SER
Control (to delivery of trailer supply valve) CON
FIGURE 1 - BP-R1
BOBTAIL PROPORTIONING RELAY VALVE
SERVICESERVICE
CONTROL
EXHAUST
SUPPLY
DELIVERY
SUPPLY
EXHAUST
CONTROL
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Inhaltsverzeichnis

Seite 1 - SD-03-1067

1SD-03-1067Bendix® BP-R1™ Bobtail Proportioning Relay ValveDESCRIPTIONThe BP-R1™ bobtail proportioning relay valve is a combina-tion of two individual

Seite 4 - TRACTOR

12BW1624 © 2009 Bendix Commercial Vehicle Systems LLC. All rights reserved. 6/2009 Printed in U.S.A.

Seite 5 - OPERATION & LEAKAGE TESTS

2FIGURE 3 - BP-R1™ BOBTAIL PROPORTIONING RELAY VALVEINLET-EXHAUSTVALVESPRING(NOT USEDIN ALLMODELS)INLET-EXHAUSTVALVEPROPORTIONINGPISTONCONTROLPORTRELA

Seite 6

3SERVICE BRAKES HOLDING — TRACTOR/TRAILER COMBINATIONThe air pressure being delivered to the brake actuators is also present beneath the relay piston.

Seite 7 - DISASSEMBLY

4RELAYPISTONINLET-EXHAUSTVALVEINLET-EXHAUSTPISTONPROPPISTONFIGURE 8 - BP-R1™ CONTROL VS. DELIVERY PRESSURERELAYPISTONINLET-EXHAUSTVALVEINLET-EXHAUSTPI

Seite 8 - CLEANING & INSPECTION

5PREVENTIVE MAINTENANCE GENERAL Important: Review the Bendix Warranty Policy before performing any intrusive maintenance procedures. A war-ranty may b

Seite 9

6FIGURE 10 - BP-R1™ BOBTAIL BRAKE PROPORTIONING RELAY VALVE1030311314111214. Connect the tractor service and emergency “glad hands” (hose couplings)

Seite 10

76. Check the BP-R1™ valve differential pressure by apply-ing 10 psi to the service port and noting the pressure registered at the delivery port. Sub

Seite 11

89. Remove and discard the o-ring (12) from the relay piston (13).10. Remove and discard dust shield (16), if fi tted, and the retaining ring (15) fro

Seite 12

93. Install the small end of the inlet/exhaust valve spring (34) over the rubber of the valve (33), making sure the spring coils rest on the valve’s

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